Preparatory e-Learning & reading (to be completed in advance of the training)
- E-Learning: Introduction to APQP
- Reading: AS9145 standard
Introductions
- Introductory icebreaker group exercise
- APQP as a driver for Zero Defects
APQP Phase 1: Project Planning
- Selecting members for an APQP team
- Review the customer job & spot improvement opportunities
- Critique the inputs/outputs of the milestone review meeting
- Complete the Phase 1 of your APQP roadmap
- Exercise Debrief
- Milestone review disciplines
- Modifying the framework for the differing NPI projects
APQP Phase 2: Product Design & Development
- Select the right tools for this phase from the toolkit
- Summarise expected outputs from this phase: what is the focus & why ?
- Complete the Phase 2 of your APQP roadmap graphic
APQP Phase 3: Process Design
- Select the right manufacturing tools for this phase from the toolkit
- Review the key document provided: what are we looking for / what questions do we need to ask ?
- Complete the Phase 3 of your APQP roadmap graphic
APQP Phase 4: Validation (PPAP)
- Introduction to PPAP;
- the production process run;
- The PPAP file & submission & approval process
- Quiz: what are we looking for / what questions do we need to ask ? What tasks must we schedule to complete this phase ?
APQP Phase 5: Ongoing Production
- Review Production Scenarios & make your decisions/choices via multi-choice quiz
Summary & Debrief
- Review of the APQP roadmap & gearing up for action
